Millitary, Manufacturing, FMCG, Packaging

(Now Arcelor Mittal)
Under Pha-Phalma Contractors
Shift Maintenance on Breakdown Mills and Continuous Mill
Received Training on Crane Operation, Reheating furnace, Hot Saw etc.
Pneumatics, Hydraulics , PLC (Siemens)
Part Manufacture (Welding, Machinating etc.)
Supervision
Electrical Panel Repair
Fault finding

Demonstrated exceptional fault-finding skills to provide support to various sections of SMP, Eastern Province maintaining 11 batteries alone from Kuwait to Shaybah including Riyadh.
Achieved First Time Fix Rate (FTFR) of 100% in 2019 based on response time and quality of work.
Developed automated fault-finding system for Sky Guard MK3.
Developed new power splitter parts for SSMU 2.
Developed generator upgrades for UPSU.
First repaired Microwave and Modulator units during parts shortage.
First repaired and reprogrammed SG3 HMI CPU during part shortages.
Developed work arounds to keep equipment operational during part shortages.
Prepared equipment, operators, and staff for RSADF in 8 counter drone and live fire exercises, including Gulf Shield 10.
Conducted preparation, fault-finding, alignment, functional, unit, and subsystem testing.
Performed quality inspections, calibration, and testing according to documentation standards.
Executed diagnostics, repairs, and rework to restore full functionality and specifications.
Provided accurate feedback and reporting on test results and faults.
Conducted technical training and ensured personnel proficiency in system operation and maintenance.
Utilized technical knowledge to troubleshoot and repair complex issues, minimizing downtime and optimizing system performance.

Managed Maintenance Department, overseeing daily operations, staff development, and resource allocation.
Utilized expertise in PLC programming and fault finding to troubleshoot complex issues.
Developed and implemented Planned Maintenance Scheduling and Management systems.
Compiled and maintained comprehensive check sheets, forms, and documentation.
Analyzed Maintenance Figures and generated weekly reports.
Designed and delivered training programs for maintenance staff.
Created innovative tooling designs using Siemens St9 CAD design software.
Leveraged IT expertise to support maintenance operations.
Sourced and procured parts, managing inventory and supplier relationships.
Programmed and maintained ABB robots using Robot Studio Pro.
Designed and developed electronic prototypes using C programming, embedded systems, and electronic circuit design.
Conducted embedded programming for various applications, including robotics and automation systems.
Utilized programming languages such as C to develop efficient and reliable code.
Conducted research and development in systems integration, hydraulics, and pneumatics.

• Integrated systems and components for optimal performance.

Managed and operated 2 complex aerosol production lines, producing approximately 32,000 aerosols per day, ensuring efficient production and meeting quality standards.
Supervised and mentored a team of 10 staff members, providing guidance and support to ensure optimal performance and productivity.
Procured and managed spare parts inventory, ensuring timely availability and minimizing downtime.
Implemented process improvements and streamlined production workflows, increasing efficiency and reducing waste.
Ensured electrical systems compliance with SABS standards, conducting regular audits and implementing corrective actions as needed.
Maintained high-quality standards through rigorous quality control measures, including inspections and testing.
Managed consumables inventory, ensuring adequate supplies and minimizing waste.
Performed routine maintenance on pneumatic systems, ensuring optimal performance and minimizing downtime.
Utilized SCADA system to monitor and control production processes, ensuring real-time visibility and optimizing system performance.
Configured and maintained SCADA system, including setting up alarms, trends, and reports to support production and maintenance activities.
Analysed SCADA system data to identify trends and opportunities for improvement, implementing changes to optimize production and reduce downtime.

Managed IT systems and infrastructure for maintenance operations, ensuring seamless integration with existing processes.
Utilized IT tools for Planned Maintenance Scheduling and Management, streamlining workflows and improving efficiency.
Created and maintained digital records, including check sheets, forms, and reports, using software such as Microsoft Office or specialized maintenance management systems.
Analysed Maintenance Figures and generated weekly reports using data analytics tools.
Developed and implemented training programs for maintenance staff, incorporating IT-based learning solutions.
Designed and implemented tooling solutions using computer-aided design (CAD) software.
Troubleshot and resolved IT-related issues, ensuring minimal downtime and optimal system performance.
Ordering and sourcing parts, managing inventory, and tracking supplier information.
Collaborated with the Quality Department on calibration and documentation, using IT tools to ensure accuracy and compliance.
Prepared and maintained BMW Supplier Maintenance Audit documentation, ensuring compliance with regulatory requirements.
Implemented and managed PLC programming and fault-finding software, improving maintenance efficiency and reducing downtime.
Utilized IT tools for hydraulics and pneumatics system design, simulation, and analysis, optimizing system performance.

• Maintained Kurtz Plc line cutting plant, ensuring optimal performance and minimizing downtime.
• Ensured ISO 14000 electrical and mechanical compliance, conducting regular audits and implementing corrective actions as needed.
• Utilized expertise in fault finding on Siemens and Omron PLC's and drives, troubleshooting complex issues and implementing repairs.
• Conducted electrical fault finding, identifying and resolving issues with electrical systems and components.
• Utilized SCADA systems to monitor and control production processes, identifying and troubleshooting issues in real-time.
• Performed PLC programming and troubleshooting, ensuring optimal performance and minimizing downtime.
• Performed boiler maintenance, ensuring safe and efficient operation.
• Maintained and operated line cutters and CNC cutters, optimizing production processes and minimizing waste.
• Troubleshot and repaired hydraulic and pneumatic systems, ensuring optimal performance and safety.
• Conducted electrical installations, ensuring compliance with relevant standards and regulations.
• Installed and commissioned new machines, ensuring seamless integration with existing production processes.
• Maintained and operated Siemens driven block moulds, optimizing production processes and product quality.
• Performed pre-expander maintenance and fault finding, ensuring optimal performance and minimizing downtime.
• Utilized knowledge of pneumatics and hydraulics to troubleshoot and repair complex systems.

• Performed maintenance on high-production machines producing 300 complete geysers every 8 hours, ensuring optimal performance and minimizing downtime.
• Maintained and optimized robotic plasma welders, rotary shot blaster, and powder coater, utilizing IT systems to monitor and control production processes.
• Ensured safe and efficient operation of the 2000-amp furnace, conducting regular maintenance and troubleshooting.
• Utilized pressure testing equipment to test and validate product quality and performance.
• Installed and maintained solar water heating systems, promoting energy efficiency and sustainability.
• Programmed and optimized computerized machinery, including robotic systems, to improve production efficiency and product quality.
• Conducted design revisions and implemented changes to improve product design and manufacturing processes.
• Utilized fault-finding techniques to identify and resolve complex issues, minimizing downtime and optimizing system performance.
• Maintained and repaired pneumatic and hydraulic systems, ensuring optimal performance and safety.

Hands On Staff Management
Reporting Directly to Directors
Maintenance
Ordering of Materials and Consumables
Design (AutoCAD and Solid edge)
Fabrication management- Industrial sized moulds and Machinery Including: Hydraulics, Pneumatics, Steel fabrication and electrical wiring (automation)
Installation of PLC Based Stripping Machines in the DRC